Today, Huatao Sales Department received positive feedback from UAE customers on our anilox roller. Thanks for customer trust and hope Huatao Group continue to provide high quality and competitive price products for every customer.
Here enclosed our customer case for more clients reference.
We have received customer inquiry of 18th Jun with detail drawings as below.
Meanwhile, we also get customer existing roller problems- all ceramic coverage are damaged caused by chemical affect.
Through the negotiation with the customer, we got that the customer attaches great importance to the quality of the roller.
Huatao products has always been known for its high quality and competitive price. Not only anilox roller, but also corrugator belt, corrugator roll, Spray Humidifier System, preeure roll, Glue and doctor roll, Tension roll etc corrugator machine spare parts.
As we all know, The anilox roller is the core component of the flexographic printing machine. It is responsible for evenly transferring a certain amount of ink to the printing plate. The anilox roller directly determines the printing quality.
Here detail intruduction our advanced technology to procude good quality anilox roll.
1.Raw material
Huatao anilox roll adopts seamless steel pipe-#20 steel. And the inner holes are bored. The wall of the tube is very uniform.
We have a machining process center of Doosan from South Korea.The shaft head is made of solid one-piece round steel. Processed in one piece And the various screw holes, slots and arcs on the spindle head are all processed in one piece, and the assembly accuracy is high.
2.Creamic coating-
The quality of the coating and ceramics is the key determines to decide the service life of the roller.
Huatao Anilox roll used 100% double coating, NiCr alloy anti-corrosion coating + imported ceramic coating.
The ceramic coating itself is porous. Huatao have import spraying machine from Switzerland and add imported ceramic powder to control the porosity to 1-2%.
Other supplier’s porosity can reach more than 5%. They will use encapsulant to achieve low porosity. After sealing the hole with a encapsulant, it can play an anti-corrosion role, but the sealing component in the encapsulant itself can also be dissolved. Therefore, if the cleaning reagent happens to corrode the encapsulant, then water will seep into the ceramic pores, and the water will corrode the iron core. The iron will rust and expand, and the inside will swell and break the ceramic.
Huatao anilox roll usd double coating.Ensure the good quality of each roll.
Swiss Metco three-cathode plasma spraying system, the spray coating is dense, the porosity is only 1-2%, and the bonding strength is high, 40-60Mpa.
3.Engraving machine
The engraving machine is a high-power fiber laser engraving machine imported from Germany-Schepera. The inner wall of the roll is smooth and the roll hole uniformity is good. Easier to produce ink. Our machine could Process roll max size is 6meters.
4.Balance process
It is worth mentioning is our balance techinical. Our dynamic balance is the balance done by subtraction, that is, to remove the weight in the place of heavy. Other manufacturers generally do addition, that is, welding balance blocks in light places. It falls off easily. Some customers roll inside will make a clang, that is, the balance block fell.
Our Balance process could ensures stable operation for our customers.
In the end, the customer was convinced by our professionalism and give good feeback our anilox roll.
As long as you requested,we firmly believe that there must be a kind of optimized solution that fits you.
Huatao wholeheartedly provides high-quality and competitive-price products to every customers.
Preeure roll Corrugator roll Corrugator Belt Spray Humidifier System
Contact Us to get a quotation solution now:
Mobile / WhatsApp : +86 18033763037
Email : market@huataogroup.com
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